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Information page—SA (Standard Application) Controls for Steam Turbines
2301D-ST Digital Load Sharing and Speed Control
The 2301D-ST is a microprocessor-based control with integral application software designed for single-valve steam turbine applications. Like Woodward's 2301A line of controls, this control is housed in a sheet-metal chassis and consists of a single printed circuit board. To facilitate unit retrofits, the 2301D-ST's I/O terminals are located in the same general location as Woodward's 2301A line of controls. This control is designed to perform the core control functions of a small steam turbine package. The application software is field configurable, allowing it to be configured and modified to meet site-specific requirements. Learn more from 2301D-ST product spec 03297.
505/505E
The 505 and 505E are microprocessor-based controls designed to operate steam turbines of all sizes. The 505 is designed to operate steam turbines using one or two (split-stage) actuators to drive inlet steam valves. The 505E is designed to operate single extraction and/or admission steam turbines. These digital controls are field configurable. They use menu-driven software to instruct site engineers on programming the control to a specific generator or mechanical drive application. The 505 or 505E can be configured to operate as a stand-alone unit or in conjunction with a plant's Distributed Control System. Learn more from 505/505E product spec 85005.
505 Enhanced
The 505 Enhanced controller is designed to operate industrial steam turbines of all sizes and applications. It includes specifically designed algorithms and logic to start, stop, control, and protect industrial steam turbines or turbo-expanders, driving generators, compressors, pumps, or industrial fans. The control's unique PID structure makes it ideal for applications where it is required to control steam plant parameters like turbine speed, turbine load, turbine inlet or exhaust header pressure, or tie-line power. The control's special PID-to-PID logic allows stable control during normal turbine operation and bumpless control mode transfers during plant upsets, minimizing process over- or undershoot conditions. The 505 Enhanced controller senses turbine speed via passive or active speed probes and controls the steam turbine through one or two (split-range) actuators connected to the turbine inlet steam valves. For critical applications requiring increased reliability and redundancy, optionally two 505 controls can be connected in a redundant configuration to increase overall system availability. Learn more from 505 Enhanced product spec 03348.
505CC-2 Single or Dual-Valve Compressor Control
The 505CC-2 is a microprocessor-based control with integral application software designed to control a single-valve or two-valve steam turbine and its one- or two-stage compressor load. The turbine control architecture is patterned after the popular 505 and 505E turbine controls. The anti-surge control provides the user with a choice between two algorithms-the standard Woodward anti-surge algorithm or a special "minimum transducer" design that adapts to variable molecular weights. Like the 505, the 505CC-2 uses configurable software for maximum field flexibility. The control hardware consists of four plug-together modules housed in a rugged metal chassis. The SmartCore module contains the basic I/O for turbine control. An Analog I/O module interfaces with the signal I/O associated with the one- or two-stage load compressor. The main processor and an Ethernet port are located on the Pentium CPU module. In addition, a Power Supply module (24 Vdc) is provided to power the entire control assembly. The modules are stacked into a PC/104 configuration that eliminates the need for a costly motherboard. Connections between the modules are made with plug-together on-board connectors that are environmentally rated for industrial service in adverse conditions. Learn more from 505CC-2 product spec 03298.
505DE Double Automatic Extraction/Admission Control
The 505DE is a microprocessor-based control with integral application software that is designed to control double automatic extraction/admission steam turbines. The turbine control architecture is patterned after the popular 505E Single Extraction/Admission Steam Turbine Control. Like the 505E, the 505DE uses configurable software for maximum field flexibility. The control hardware consists of four plug-together modules housed in a rugged metal chassis. The SmartCore module and the Analog I/O module contain the I/O required for double extraction turbine control. The main processor and the Ethernet port are located on the Pentium CPU module. The Power Supply module (24 Vdc) is provided to power the entire control assembly. The control also contains 12 relay drivers for external use. Learn more from 505DE product spec 03312.
505LST
The 505LST is a field-programmable digital control that has an application software program designed to control multi-valve reheat steam turbines driving utility-paralleled generators. The control performs turbine speed control off-line, and throttle pressure or valve position control on-line. Full-arc partial-arc transfers are accomplished on- or off-line depending on the unit's configuration. Valve testing can be done automatically or manually from the control's front service panel, or remotely via discrete commands. Learn more from 505LST product spec 03259.
5009 Fault Tolerant Control
The 5009 control is designed to provide highly reliable control on critical steam turbine applications. It can be configured to control condensing, backpressure, and single automatic extraction/admission turbines. The 5009 is field configurable and uses Windows menu-driven software to guide site engineers on configuring the control to a specific generator or mechanical drive application. The 5009 can be configured to operate as a stand-alone unit or in conjunction with a plant's Distributed Control System. Learn more from 5009 product spec 85578.
5009LST Fault Tolerant Control
The 5009LST fault-tolerant control is designed to control large power-generation steam turbines with up to 16 modulating valves. Non-modulating valves are also controlled and monitored by the control system. This control is compatible with several tandem compound turbines driving utility generators. The 5009LST control scalability makes it possible to control steam turbines with proportional or integrating actuators / servos. A laptop computer can be connected to the control's RS-232 communications port and used to configure and service the 5009LST. The configuration and dynamic settings are set, changed, tuned, and saved using Woodward's user-friendly Watch Window software program and PCI Tool. The 5009LST can be operated as a stand-alone unit or in conjunction with a plant's Distributed Control System. Learn more from 5009LST product spec 03290.
Atlas-IITM Control Platform
The Atlas-IITM control is an industrial platform that offers robust, low-cost control for a wide variety of turbine, engine, and compressor applications. This control is designed to integrate into the modern plant architecture through the use of Ethernet and fieldbus communication protocols. Four Ethernet ports and add-on fieldbus communication modules allow for the network flexibility and redundancy necessary for today's communication architectures. With a proven real-time operating system and dedicated inputs and outputs, the Atlas-II provides reliable and deterministic performance for key prime mover control functionality. Less critical control functionality can be added into the Atlas-II through the use of free-time programming structures and distributed I/O. The Atlas-II programmable control is designed specifically for prime mover control applications such as gas turbines, compressor control and protection,·gas and diesel engines, steam turbines, hydro turbines. Learn more from Atlas-II product spec 03346.
MicroNetTM Controller
The MicroNetTM Controller is a state-of-the-art, programmable, digital controller. It can be programmed to control any prime mover and its associated processes, as well as system sequencing, high speed system monitoring, surge control, vibration monitoring and station control. The standard MicroNet digital control is available in simplex configuration. Learn more from MicroNet product spec 85583.
MicroNet TMR® Control System
The MicroNet TMR® control system incorporates the features of the MicroNet described above in a Triple Modular Redundant (TMR) control architecture. The MicroNet TMR uses the Motorola CPU architecture (the Pentium/NT CPU does not presently support TMR) with double exchange voting and the same software synchronization routines as the NetCon F/T. The MicroNet TMR consists of three isolated kernel sections. Each section includes its own CPU, CPU power supply, and up to four I/O modules. The I/O modules can be used for simplex I/O, redundant I/O, triple redundant I/O, or any redundancy combination. Each kernel I/O section is expandable into one or more of the standard MicroNet chassis. Interface modules provide inter-rack communications. Detailed information about the MicroNet TMR is found in MicroNet product spec 85583.
MicroNetTM Plus Control System
The MicroNetTM Plus control system is a state-of-the-art digital control system that is programmable for many types of applications in the control of gas turbines, steam turbines, hydro turbines, and diesel and gas engines. The MicroNet Plus control system provides a flexible platform to control any prime mover and its associated processes such as high-speed control functions, system sequencing, auxiliary system control, surge control, monitoring and alarming, and station control. The digital MicroNet control is available in both simplex and dual redundant configurations. Each version is expandable into multiple chassis as required by the application size and will support any mix of I/O, including networked distributed I/O. Learn more from MicroNet Plus product spec 03333.
NetSimTM Software
NetSimTM software provides a powerful simulation environment for Woodward's GAPTM software. NetSim software produces a virtual test stand in the office or in the field. Without hardware in the loop, the engineer performs dynamically accurate simulations. "Time" is controlled by the modeling software, giving the user complete control of program execution to thoroughly test and analyze control code.
Peak® 150
The Peak® 150 digital control is designed to control a steam turbine driving a mechanical load. It provides tight control of speed (NEMA D) and includes an input for a 4-20 mA remote speed control signal, which can be used for a process-generated input to control the speed setting. Other features include dual speed control dynamics and overspeed trip test capabilities. Learn more from Peak 150 product spec 85549.
Human Machine Interface (HMI)
HMI for Woodward electronic controls is primarily Windows based PC software. Utilizing proven Intellution® 32-bit software that is compatible with both Windows 95 and NT operating systems, customers can do on-line configuration, trending, reporting, statistical process control, alarming and alarm management, remote monitoring, and supervisory control and data acquisition. The interface is very intuitive and features on-line help and offers true plug and play hardware compatibility.
505View
The 505View Operator Interface Software provides Human Machine Interface (HMI) capabilities for 505 and 505E steam turbine control systems. 505View software loads onto the user's PC which connects to the 505/505E control. 505View is designed for Operator Control and Annunciation in either control room or local control applications. Integral remote access capabilities allow flexibility in a variety of applications. Alternatively, 505View may be loaded onto a laptop PC to be used by technicians and engineers only as needed. Learn more from 505View product spec 03207.
OpView Operator Interface for 505, 505E, and 5009 Controls
By connecting the OpView operator interface to one of the 505, 505E, or 5009's Modbus® ports, the OpView automatically configures its screens to match the control's programmed application. If the control is not configured to accept OpView interface commands, the OpView interface functions as a system monitor only. Once the control is programmed to interface with the OpView operator interface, all Run Mode operations can be monitored and performed through the OpView (start, stop, mode enable/disable, set point raise/lower). Using RS-422 or RS-485 communications, the OpView interface can be located up to 1200 m (4000 ft) from the digital control. Learn more from OpView product spec 85014.
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